Urethane composites.
Built Beyond FRP.

XCoatings™ delivers VOC-free, zero-styrene urethane composite systems engineered to reduce labor, eliminate fiberglass print-through, and increase production throughput.

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Patented Composite Structure

  • Aliphatic Gelcoat EXPOSED SURFACE · UV-STABLE FINISH

    A UV-stable, color-fast aliphatic gelcoat that provides a durable Class-A surface. This durable gelcoat passes rigorous surface test requirements such as CSA B45.5-22/ANSI Z124-2022.

    FUNCTION SURFACE FINISH / UV PROTECTION / WEATHERABILITYKEY ATTRIBUTES CLASS-A, HARD, UV-STABLE
  • First Elastomer RIGID INTERLAYER · STRUCTURAL SUPPORT

    A rigid polyurethane elastomer layer that backs the gelcoat and supports the outer surface. Contributes to load distribution, dimensional stability, and overall structural performance.

    FUNCTION STRUCTURAL BACKING / LOAD DISTRIBUTION / STABILITYKEY ATTRIBUTES RIGID, TOUGH, DURABLE
  • Structural Foam LOW-DENSITY STRUCTURAL CORE

    A rigid foam core that increases thickness and stiffness without the weight of solid FRP construction. Supports lightweight composite design while delivering robust compressive performance.

    FUNCTION CORE / STIFFNESS / WEIGHT REDUCTIONKEY ATTRIBUTES LIGHTWEIGHT, RIGID, STRUCTURAL
  • Second Elastomer BACKSIDE SUPPORT · BONDING LAYER

    A rigid polyurethane elastomer layer that closes out the sandwich construction on the back side. Bonds the system together, seals the core, and completes the integrated composite structure.

    FUNCTION BONDING / BACKSIDE SUPPORT / CORE SEALINGKEY ATTRIBUTES RIGID, TOUGH, INTEGRATED
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Chemistry + Equipment + Integration

Benefits

01

Zero Styrene.
Zero Compromise.

No styrene or vinyl monomers. 0 g/L VOC. A safer production floor — and a compliance advantage in every proposal.

  • Mitigate Title V limitations
  • Reduce emissions below cap limits
  • Potential to earn emissions allowances
02

Increase Production Efficiency
& Throughput.

XCoatings™ composites cure faster than traditional FRP polyester and vinyl ester resins without the need for cure ovens. Significantly increases mold turns per shift. Spray-applied structural foam eliminates manual core placement.

  • Faster cure
  • Increased Production Rate
  • No roll systems
  • No manual core placement
  • Reduce labor demand
  • Automation adaptable
03

Quality Finish
& Performance.

XCoatings™ aliphatic gelcoat cures in seconds and chemically bonds to our structural backing laminate. Our structural backing can be applied without chopped glass, eliminating glass print-through. The result is a high-quality aesthetic finish.

  • High-gloss
  • Class-A finish
  • UV-stable
  • No glass print-through
  • Custom colors and physical properties

We engineer the chemistry and the machinery, then integrate them into one proven, production-ready system.

ADVANCED COMPOSITE FORMULATIONS

Spray-applied polyurethane & composite chemistries engineered for performance, durability, and finish.

EQUIPMENT

Application equipment, robotics work cells, and turnkey hardware designed and built around your needs.

PROCESS INTEGRATION

R&D, validation, and full line integration — developed in our lab and proven in our applications center before it scales on your floor.

Where Innovation Meets Execution

Let’s engineer your
composite system.

Bring us the part, the panel, or the production line. We’ll bring the chemistry, the robotics, and the integration — proven before it scales.

A Family of Brands, United by Innovation